Our Services
Professional Industrial Generator Services
We provide comprehensive technical support, preventative maintenance, complex overhauls, and emergency repair solutions for industrial and commercial diesel generators. Our experienced technicians ensure maximum power uptime, operational reliability, and compliance with safety standards for your critical backup systems.
Our Core Services
Generator Repair & Overhaul
Complete mechanical diagnostics, engine rebuilds, and preventative overhauls designed to restore prime and standby diesel generator sets to factory performance specifications
- Top-end and complete engine overhauls (pistons, liners, valves, crankshafts)
- Fuel injection pump and injector calibration and repair
- Cooling system flushing, radiator repair, and water pump replacement
- Turbocharger repair, intake system maintenance, and exhaust leak repairs
- Diagnostic fault code troubleshooting across major diesel engines
Electrical & Alternator Repairs
Specialized electrical servicing for high-voltage and low-voltage generator alternators, ensuring stable voltage output and safe electrical performance under peak load.
- Alternator winding insulation testing (Megger testing) and rewinding services
- Main stator and rotor diagnostics and diode bridge testing
- Excitation system troubleshooting and replacement
- Bearing replacement, mechanical alignment, and vibration balancing
- Busbar alignment and main circuit breaker testing
Emergency Breakdown Service
Rapid field dispatch for urgent generator failures during power outages, ensuring your business minimizes operational downtime.
- 24/7 priority emergency dispatch for industrial and commercial facilities
- On-site emergency fault isolation and engine start recovery
- Temporary bypass wiring and emergency fuel system priming
- On-site replacement of critical failure components (controllers, relays, sensors)
AVR & Control Panel Calibration
Advanced electronic calibration and retrofitting for Automatic Voltage Regulators (AVR) and digital generator control modules.
- AVR adjustment for precise voltage stability and frequency response
- Deep Sea (DSE), ComAp, and Aksa controller programming and fault diagnostics
- Auto Transfer Switch (ATS) configuration and mains-to-generator switching logic testing
- Sensor calibration (oil pressure, coolant temperature, speed sensors)
- Retrofitting outdated manual control panels with modern digital controllers
Starter Motor & Battery Systems
Ensuring 100% reliable engine cranking and starting readiness through thorough DC electrical system checks.
- Heavy-duty 12V / 24V starter motor repair, bench testing, and replacement
- Charging alternator testing and replacement
- Automated trickle battery charger installation and voltage calibration
- Deep-cycle battery health load testing and scheduled replacement
- Battery cable terminal cleaning, corrosion treatment, and harness replacement
Industrial Generator Service Contracts (AMCs)
Customizable Annual Maintenance Contracts (AMCs) to prevent sudden breakdowns, extend generator lifespan, and satisfy safety compliance.
- Scheduled monthly, quarterly, or bi-annual preventive maintenance visits
- Engine oil, filter (fuel, oil, air), and coolant replacement programs
- Regular scheduled load bank testing and simulate-mains-failure tests
- Comprehensive 50-point inspection checklist with full maintenance logs
- Priority emergency response and discounted spare parts rates for contract clients
Installation & Commissioning
End-to-end turnkey installation for new or relocated generator sets, engineered for optimal safety and ventilation.
- Site assessment, foundation preparation, and anti-vibration mounting
- Exhaust ducting, silencer installation, and acoustic canopy positioning
- Fuel tank installation, external pipework, and automatic transfer pumps
- Mains ATS wiring, main distribution panel connections, and grounding/earthing checks
- Full load testing and commissioning sign-off
Genuine Spare Parts Replacement
Supply and installation of high-quality, direct-fit OEM engine and alternator spare parts to guarantee equipment longevity.
- Genuine fuel, oil, air, and water separator filters
- OEM AVRs, controllers, speed governors, and actuators
- Genuine belts, hoses, thermostats, and gaskets
- Heavy-duty solenoids, relays, switches, and starter components